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Can You Spray Cladding Instead of Replacing It?

If your cladding looks faded, chalky or dated but is still sound, you don't always have to rip it out and start again. On-site spray coating can restore the colour and finish for a fraction of the cost of replacement, but only where the panels are actually in good shape. Here is an honest look at when it works and when it doesn't.

Published 11 July 2026

When spraying is the right call

Spray coating works best when the cladding itself is structurally fine and the problem is cosmetic. Faded PPC (polyester powder coated) aluminium, sun-bleached uPVC, chalky panels and dated colours are all ideal candidates because the substrate is sound and only the surface finish has failed.

It also makes sense when replacement would mean scaffolding a whole elevation, disturbing tenants or matching discontinued panels. Recoating keeps the building weathertight throughout and avoids the waste and disruption of a strip-out.

When you should replace instead

Coating cannot fix a physical problem. If panels are cracked, delaminating, holed, water-damaged behind the face or the fixings are failing, no paint will make them perform again, and spraying over them just hides a fault that will get worse.

Post-Grenfell, fire performance matters on many buildings. If your cladding is part of a combustible system that needs removing for safety or compliance reasons, that is a replacement or remediation job, not a coating one. If in doubt, get the build-up assessed before spending anything on the finish.

How the process actually works

A proper job is mostly preparation. The panels are cleaned to remove chalk, grease and Manchester's grime, any oxidation is abraded back, and surrounding glazing, brickwork and ground are masked off. A compatible primer is applied where needed, then two coats of a specialist exterior coating are sprayed for an even, factory-look finish.

Colour is matched to a RAL or BS reference, so you can keep the existing shade or change it entirely. Done on a dry, still day with the right products, the finish cures hard and is far more durable than a brush-and-roller repaint.

Costs, lifespan and what affects the price

As a rough guide, recoating cladding typically lands somewhere around 30 to 60 percent of the cost of full replacement once you factor in the panels, labour and disposal you avoid. A good spray-applied finish should give you in the region of 10 to 15 years before it needs attention again, depending on exposure and aspect.

Actual prices depend on access and scaffolding, the total area, the substrate and its condition, the number of colours and how much prep is involved. A north-facing elevation covered in algae needs more work than a sheltered one, so any honest quote will come after a proper look at the building rather than a figure over the phone.

Common questions

Frequently asked.

How long does spray-applied cladding coating last?
On a well-prepared, sound substrate you can typically expect 10 to 15 years before recoating. Sheltered, less exposed elevations tend to last longer than those taking the brunt of the weather.
Will the coating peel or flake later on?
Not if the prep and product are right. Failures almost always come from poor cleaning, skipped priming or spraying over damaged panels, which is why assessment and preparation matter far more than the paint itself.
Can you match my existing cladding colour?
Yes. We match to a RAL or BS colour reference so the new finish blends with the rest of the building, or you can choose a completely different colour if you want to update the look.
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